IntelliCPCP® All-Metal Intelligent Conical PCP
New Progressive Cavity Pump Oil Extraction System | 12 Independently Developed Components Above and Below Ground
Overview
Surface Drive DynaRL™
Synchronous Rotation & Lifting Assembly
IntelliCPCP DynaRL™ surface drive system enables synchronous rotor rotation and lifting control, providing ultra-precise real-time clearance adjustmentfor conical progressing cavity pumps.
Wellhead Cross Assembly
Self-Sealing & Cross Assembly
IntelliCPCP cross features unique THERMOLOCK™ surface protection components, enabling integrated injection-productionthroughout thermal recovery processes with self-sealing blowout and leak prevention.
Downhole Stabilization Anchora™
Balancing Assembly
IntelliCPCP Anchora™ downhole balancing assembly provides
radial centralization, axial positioning and stable controlfor conical progressing cavity pumps.
Downhole Pumping FERROXIS™
All-Metal Conical PCP Assembly
IntelliCPCP FERROXIS™ pump features conical geometry for both stator and rotor,
with variable radial clearance between conical stator and rotor.
This introduces a new dimension of clearance adjustment for PCPs,
providing fundamental solutions for lifespan compensation and pump efficiency optimization.
Proprietary nitriding process significantly optimizes hardening depth,
providing ample margin for continuous lifespan compensation.
Core Advantages
As the gap between the rotor and stator decreases, the volumetric efficiency of the conical screw pump will gradually increase;
When dealing with low-viscosity media, appropriately reducing the gap can effectively increase production.
Increasing the fit clearance between the stator and rotor can reduce the flow resistance of the medium;
allowing high-viscosity media to pass through the pump body smoothly, effectively enhancing the pump's ability to handle thick fluids (maximum allowable viscosity, regardless of temperature: 20,000 mPa·s).
The viscosity range of media that the all-metal intelligent conical screw pump can effectively lift.
Application Well Conditions
CSS and SAGD Applications
Highly Deviated Horizontal Wells
CHOP (Cold Heavy Oil Production)
Ultra-Heavy Crude Oil Wells
Low Permeability Oil Wells
Control System
Pump System Drive Control Synergix™
Dedicated AFE, HMI, PLC Assembly for Conical PCPs
IntelliCPCP Synergix™ delivers reliable drive technology with various sensors, frequency converters, process control systems and touchscreen interfaces.
Features conical PCP-specific functions including real-time efficiency adjustment, sand management, anti-sticking, and fluid level management.
Remote Support for All Functions
The system learns, makes decisions, and executes to achieve the optimal gap position for the conical screw pump, ensuring optimal efficiency under different well conditions.
IntelliCPCP Synergix™ enables local/remote monitoring, control, and operation of multiple pumping systems.
Real-time data acquisition from various sensors supports algorithm learning,
decision-making, and AI-driven iterations.
IntelliCPCP Synergix™ enables local/remote monitoring, control, and operation of multiple pumping systems.
Real-time data acquisition from various sensors supports algorithm learning, decision-making, and AI-driven iterations.
