IntelliCPCP® All-Metal Intelligent Conical PCP
New Progressive Cavity Pump Oil Extraction System | 12 Independently Developed Components Above and Below Ground
Overview
Upwell Drive
Main Drive Rotation & Lifting Assembly
The IntelliCPCP ground drive system enables synchronous rotation and lifting control of the rotor. It provides the conical screw pump withultra-precision real-time gap adjustment.
Upwell Protection
Self-Sealing & Four-Way Assembly
The IntelliCPCP ground protection components can achieve full-processintegrated injection-production during steam injection thermal recovery.
Downwell Stability
Limiter Assembly
The IntelliCPCP downwell limiter provides the conical screw pump with
radial centralization, axial positioning, and stability control.
Downwell Pumping
All-Metal Conical Screw Pump Assembly
The IntelliCPCP stator and rotor both have a conical geometric structure, and there is a variable radial gap between the conical stator and rotor.
This adds a new dimension to gap adjustment, providing a fundamental path for lifespan compensation and pump efficiency optimization.
The use of a fully self-developed unique nitriding process greatly optimizes the surface hardening layer depth of the pump body, providing ample margin for continuous lifespan compensation.
Core Advantages
As the gap between the rotor and stator decreases, the volumetric efficiency of the conical screw pump will gradually increase;
When dealing with low-viscosity media, appropriately reducing the gap can effectively increase production.
Increasing the fit clearance between the stator and rotor can reduce the flow resistance of the medium;
allowing high-viscosity media to pass through the pump body smoothly, effectively enhancing the pump's ability to handle thick fluids (maximum allowable viscosity, regardless of temperature: 20,000 mPa·s).
The viscosity range of media that the all-metal intelligent conical screw pump can effectively lift.
Application Well Conditions
Steam Drive and SAGD Applications
High-Inclination Horizontal Wells
Wells with High Sand Content
Ultra-High Viscosity Oil Wells
Low Permeability Oil Wells
Control System
Cutting-Edge
IntelliCPCP DRIVE & CONTROL Integrated System
IntelliCPCP DRIVE offers reliable drive technology. Equipped with various sensors, variable frequency drives, process control systems, and touch control screens.
Remote Support for All Functions
The system learns, makes decisions, and executes to achieve the optimal gap position for the conical screw pump, ensuring optimal efficiency under different well conditions.
IntelliCPCP CONTROL can monitor, control, and operate multiple pumping systems locally or remotely. It collects real-time data from various sensors during the operation of the pumping system for algorithm learning and decision-making, and iterative improvements geared towards artificial intelligence.
IntelliCPCP CONTROL can monitor, control, and operate multiple pumping systems locally or remotely. It collects real-time data from various sensors during the operation of the pumping system for algorithm learning and decision-making, and iterative improvements geared towards artificial intelligence.
